|
Hot Weather & Concrete
Weather extremes can be a challenge when finishing concrete.
The key to hot weather concrete is allowing the cement to
properly hydrate and cure. When the ambient temperature
goes beyond 80º, special precautions need to be made to
ensure there is enough moisture in the concrete during in the
curing process. If the water in the concrete evaporates too
early, you will likely have plastic shrinkage cracking and
scaling problems.
During hot weather, we use several techniques to ensure
proper hydration of the cement paste. This includes lowering
the temperature of the concrete mix ingredients at our plants
and adding retardants. On the job site, there are several keys
that will help you with the finishing of hot weather concrete.
Five factors to watch in hot weather
Weather circumstances have the greatest affect on concrete on hot
days, Here are the five that will cause you the most trouble.
1. Hot and dry conditions
As we get into the dog days of summer, watch the relative
humidity. The higher the humidity, the slower water will
evaporate from the concrete surface. With low humidity,
evaporation speeds up. Also watch the dew point. This is
the temperature when water vapor turns to liquid, or dew.
A low dew point means that moisture from any exposed
material will quickly turn into vapor. On hot and dry days,
make sure you are spraying cold water on your forms and
your aggregate sub-base before pouring concrete. This keeps
the moisture from being pulled into the sub-base. Make sure
to get the concrete off of the truck as soon as you can. Shade
any trucks in waiting. Heat is the enemy here.
2. Wind
Gusty winds will rob the surface of the concrete of
its water. This leads to uneven water to cement ratios and,
eventual scaling. You can combat the wind with a wind barrier.
If you notice cracks appearing that are perpendicular to the wind,
you are dealing with an evaporation problem. Mist the surface.
You also should cover the concrete with a monomolecular film to
retain surface water and recoat the surface after every finishing
process. (These are sold at our plants, ask your IMI rep.)
3. Direct sunlight
On a cloudless, dry day, try to pour slabs on the west side of
a building in the morning and slabs on the east side in the late
afternoon or evening hours. If the sun dries out the surface
quicker than the rest of the slab, bleed water can get trapped
just under the surface and cause crazing. If you are placing
concrete in an area where there is partial direct sunlight and
shade, take extra precautions to block the sunlight from the
solar exposed areas. Keep your tools in the shade. Mist the
sun-exposed areas, but do not over-water the shaded areas.
Ask your IMI rep about the use of retardants in your concrete
batch. This will slow down the hydration process and buy your
crews time on a hot, sunny day.
4. Quick temperature drops
Watch for quick temperature shifts in the forecast. In hot
conditions, pop up storms can occur and greatly lower the air
temperature. You will need to cover your concrete to ensure
consistent curing. Do not add accelerators to the mix in
the summer.
5. Rain, hail or anything else that falls from the sky
If cold precipitation falls on concrete that has just been finished,
it may damage the surface. Cover curing concrete with plastic
sheeting if there is a threat of storms. Never finish concrete in
the rain.
|
Understanding hot weather concrete
Portland Cement Association
Precautions for hot weather concrete
|
 |
Should you add water to concrete in heat extremes?
It is a common practice to add
water to the mix and re-temper the
concrete once the truck arrives.
Although you may improve the
workability of the concrete, you
will affect the water-cement ratio
and could change the slump. Here
are some guidelines when adding
water to our concrete batches.
• Every inch you lose in slump,
you also will lose 200 lbs of
compressive strength. A rule of
thumb: 1 gallon of water per yard = 1 inch
of slump.
• Don't re-temper the concrete by
adding water more than once while
it is on the truck.
• Water the sub-grade and forms
prior to the pour. This ensures that
moisture will not be drawn out of the
concrete from below. Make sure you
do not leave puddles of water. This
will reduce your slump and cause
areas of weakness in the concrete.
• Misting or fogging concrete during
the finishing process on a hot or
windy day will help keep the surface
moisture the same as the rest of the
concrete. Make sure you are not
making puddles during finishing. Also
make sure you are not working this
water into the surface. Stop misting
or fogging 5-10 minutes before each
finishing operation. Add a
monomolecular film after each
process.
• If you are water curing the concrete,
begin as soon as you have completed
finishing it. Water curing is an
excellent way to cure hot weather
concrete. Remember that water
curing will require you to keep the
surface wet for at least seven days.
Click here to learn more
|